REFERENCES


Koksoprojekt has engineered design documentation construction or modernisation of most of coking plants in Poland, including over 50 coke oven batteries and 8 coke oven gas treatment plants with by-products recovery. Within the period 1990 - 2005, the following major plants have been numbered among our references:

COKE OVEN BATTERIES (with related objects)

  • Coking Plant at Czestochowa Steelworks in Czestochowa; Battery No. 4, 57 coke ovens, stamp charging system, capacity 350 ths. tons/year (1991),
  • Coking Plant at Sendzimir Steelworks in Krakow; WK1 Battery, 72 coke ovens, top charging system, capacity 650 ths. tons/year (1999),
  • Coking Plant at Sendzimir Steelworks in Kraków; Overhaul of the Quenching Tower No 4 (2002),
  • Schwelgern Coking Plant - Germany; Reparation, inspection and legalisation stands for coke oven battery facilities (2002),
  • Zdzieszowice Coking Plant in Zdzieszowice; Battery No. 7, 76 coke ovens, top charging system, capacity 700 ths. tons/year (February 2003).
  • Zdzieszowice Coking Plant in Zdzieszowice; Battery No. 8, 76 coke ovens, top charging system, capacity 700 thousand tons/year (December 2004).

FUEL STORAGE TANK FARMS

  • CPN - Katowice District, Tank farm in Boronowo near Czestochowa; Air -tight sealing system for tanks and tank trucks gasoline loading arms, including gasoline vapours recovery system OPW - 1 (1995)
    - total capacity of air-tight sealed tanks - 30 000 m3,
    - gasoline vapours recovery system capacity - 450 m3/h,
  • Trzebinia Refinery S.A. in Trzebinia; Loading terminal - loading arms stands, air purification plant based on absorption process and gasoline vapours recovery system (2000)
    - loading terminal capacity: 1 mln tons /year,
    - gasoline vapours recovery system capacity: 800 m3/h.

NATURAL GAS SYSTEMS

  • Polish Oil-Mining and Gas Engineering S.A. seated Warszawa, Silesian, Gasworks in Zabrze:
  • Modernization and construction of low and high pressure gas distribution systems in towns of Tychy, Ruda Slaska, Pyskowice, Gliwice, Zawiercie and Knurow (1990 -1997),
  • Modernization and construction of gas reducing-metering stations (of 1st and 2nd stage ) of capacity range 1 000 - 15 000 Nm3 h in Kleszczow, Ruda Slaska, Bytom (1992-2003).

COKE OVEN GAS TREATMENT AND BY-PRODUCTS RECOVERY PLANTS

1. COKE OVEN GAS DESULPHURIZATION PLANTS
  • Coking Plant at Czestochowa Steelworks in Czestochowa; Catalytic - Soda Process, capacity of 50 000 Nm3/h, residual H2S content below 0.1g/Nm3 (1993),
  • Zdzieszowice Coking Plant in Zdzieszowice; Ammonia Process, capacity of 2 x 60 000 Nm3/h, residual H2S content below 0,4g/Nm3 (1997),
  • KK Zabrze, Radlin Coking Plant in Radlin; Ammonia Process, capacity of 30 000 Nm3/h, residual H2S content below 0.4 g/Nm3 (1999),
  • ZK Walbrzych, Victoria Coking Plant in Walbrzych; Catalytic-Soda Process, capacity of 30 000 Nm3h, residual H2S content below 0.1 g/Nm3 (2000).
2. COKE OVEN GAS COOLING PLANTS
  • KK Zabrze, Radlin Coking Plant in Radlin; 4 horizontal tube type coolers, cooling surface 2 200 m2/1 cooler. (1995),
  • Coking Plant at Czestochowa Steelworks in Czestochowa; 2 horizontal tube type coolers, cooling surface 4 800 m2/1 cooler. (1995),
  • Zdzieszowice Coking Plant in Zdzieszowice; 3 horizontal tube type coolers, cooling surface 1 900 m2/1 cooler (1995),
  • Coking Plant at Sendzimir Steelworks in Krakow; 3 coolers, cooling surface 6 000 m2/1 cooler (1996),
  • J. Šverma Coking Plant in Ostrava - Czech Republic; 2 horizontal tube type coolers, cooling surface 4 000 m2/1 cooler (1996),
  • Coking Plant at Trinec Steelworks - Czech Republic; 2 horizontal tube type coolers, cooling surface 1 900 m2/1 cooler (1997),
  • Coking plant at Steelworks in Bytom; 1 horizontal tube type cooler, cooling surface 3 000 m2 (2000).
  • J. Šverma Coking Plant in Ostrava - Czech Republic; 1 horizontal tube type cooler, cooling surface 4 000 m2 (2002).
  • OKD-OKK Svoboda Coking Plant - Czech Republic; Overhaul of the primary cooler (2002).
3. WATER CHILLING PLANTS
  • Zdzieszowice Coking Plant in Zdzieszowice; Chilling plant of capacity of 2 x 2 100 kW (1995 ),
  • Radlin Coking Plant in Radlin; Chilling plant of capacity of 3 x 2 100 kW (1999).
4. BENZOL ABSORPTION PLANTS

Equipped with benzol scrubbers with a single-stage spraying system and a new "plano-parallel" type of packing (of new generation)

  • Coking Plant at Sendzimir Steelworks in Krakow; Plant of capacity of 70 000 Nm3/h, 2 scrubbers DN 3600, residual benzol content in coke oven gas below 3 g/Nm3 (1994),
  • Coking Plant at Czestochowa Steelworks in Czestochowa; Plant of capacity of 60 000 Nm3/h, 1 scrubber DN 4000, residual benzol content in coke oven gas below 3 g/Nm3 (1995),
  • Zdzieszowice Coking Plant in Zdzieszowice; Plant of capacity of 2 x 60 000 Nm3/h, 2 scrubbers DN 4000, residual benzol content in coke oven gas below 3 g/Nm3 (1995).
  • U.S. STEEL Kosice, s.r.o., Coking Plant; completion on "turn-key" basis of a complex plant with capacity of 70 000 - 120 000 Nm3/h, 1 scrubber DN 4800, H=33 m, residual benzol content in coke oven gas below 3 g/Nm3 (2002). Dismantling of 6 benzol scrubbers and modernizing of gas pipelines at Benzol absorption plant ( 2003).
  • Coking Plant at Tricec Steelworks - Czech Republic; Construction of the plant for benzol absorption from wash oil ( 2003),
  • KK Zabrze S.A. - Radlin Coking Plant; Benzol absorption plant with capacity of 40 000 Nm3/h, 1 scrubber DN 2800. Turn-key project (2003).
  • J. Šverna Coking Plant in Ostrava - Czech Republic; Construction of new benzol scrubber, turn-key project ( 2004),
  • Przyjaźń Coking Plant in Dabrowa Gornicza; Modernization of benzol loading terminal, turn-key project ( 2004).
5. AIR-TIGHT SEALING SYSTEMS FOR UNITS AND EQUIPMENT OF BY-PRODUCTS PLANTS AT COKING PLANTS

Such systems designed to protect atmospheric air against pollution have been constructed at the following plants:

  • Coking Plant at Nova Hut in Ostrava - Czech Republic (1994),
  • J. Šverma Coking Plant in Ostrava - Czech Republic (1997),
  • Zdzieszowice Coking Plant in Zdzieszowice (1997),
  • Coking Plant at Czestochowa Steelworks in Czestochowa (1997),
  • Przyjazn Coking Plant in Dabrowa Gornicza (1998),
  • Coking Plant at Sendzimir Steelworks in Krakow (1998 r),
  • KK Zabrze, Radlin Coking Plant in Radlin (1999),
  • Coking Plant at Trinec Steelworks - Czech Republic (1999).
6. OTHER PLANTS
  • BOZZETTO - POLSKA Ltd, in Zabrze; Construction of the plant for production of NSF plasticizer for concrete (2001),
  • PETROCHEMIA-BLACHOWNIA S.A.; Crude benzol tank V= 1500 m3(2001).

DEDUSTING PLANTS

  • Coking Plant at Czestochowa Steelworks in Czestochowa: Coke side dedusting system for Batteries No. 1,2 and 4, gas throughput 160 000 m3/h, (1990 -1992),
  • Zdzieszowice Coking Plant in Zdzieszowice; Coke side dedusting system for Batteries No. 5 and 6, gas throughput 200 000 m3/h, (1990),
  • J. Šverma Coking Plant in Ostrava - Czech Republic; Coal grinding plant dedusting system, gas throughput 80 000 m3/h (1996),
  • Bolesław Mining-Metallurgical Works in Bukownio; Ash screening plant dedusting system, gas throughput 11 000 m3/h (1996),
  • Coking Plant at Sendzimir Steelworks in Krakow; Coke side dedusting plant at Coke Oven Battery with chambers of 5,5 m height and Coke Dry Quenching Plant, gas throughput 260 000 m3/h (1998),
  • Zdzieszowice Coking Plant in Zdzieszowice; Coke side dedusting system for Battery No. 8 (Design and commissioning in 2004).

All of plants mentioned above guarantee that dust content in outlet gases does not exceed the admissible limits

CIVIL ENGINEERING

  • GZG Czestochowa; Area management and Gas Distribution Station in Czestochowa (1994 ),
  • Bottrop - Germany; Halls for MOVIE WORLD - WARNER BROTHERS (1994),
  • GZG Zabrze; Workshop - welfare multifunctional building (1994),
  • Zabrze, School sports hall (1994 ),
  • KK Zabrze, Radlin Coking plant in Radlin; Multifunctional building (1995),
  • GZG Zabrze; Gas Distribution Station in Bytom (1996),
  • GZG Zabrze; Office building in Zabrze (1997),
  • Zabrze, Internal Revenue Office - office building (1997),
  • Radomsko, Welfare buildings - production workshop (1998),
  • Area of Special Economic Zone of Lodz, ORSA Group Companies, Production Workshops Complex (2000),
  • BOZETTO - Polska Company; Production Workshops Complex (2001).

ELECTRODE INDUSTRY

  • SGL - CARBON - Nowy Sacz;
    Acheson type furnace (1990)
    - with cooled walls and bottom,
    - max temperature - up to 3000oC,
    - charge capacity - up to 200 Mg,
    - heating capacity - 12,5 MW,
  • SGL - CARBON - Nowy Sacz;
    Plant for tar removal from waste gas (1990),
    - initial concentration - 0,17 g/m3,
    - outlet concentration - tar - max. 4mg/m3,
    - BAP - 0,01mg/m3.
  • ZEW S. A. - Raciborz;
    Acheson type furnace (1994)
    Technical characteristics - the same as for the furnace for SGL CARBON.
  • ZEW S. A. - Raciborz;
    Castner type furnace (1996)
    - max. temp. - up to 3000 oC,
    - semi-product max diameter - 640 mm,
    - max current intensity in a column - 120 kA.
  • Novocherkassk Electrode Plant - Russia
    Furnace for primary baking of graphite electrodes and anodes (2003)
    - number of chambers - 30,
    - number of fires - 2,
    - baking temperature - 1250 oC,
    - capacity - 20 000 t/y.
  • Cheliabinsk Electrode Plant - Russia
    Furnace for primary baking of green semi-products (under construction)
    - number of chambers - 20,
    - number of fires - 1,
    - baking temperature - up to 1300oC,
    - capacity - 15 000 t/y.
  • Novosibirsk Electrode Plant - Russia
    Furnace for primary baking of green semi-products ( under construction)
    - number of chambers - 32,
    - number of fires - 2,
    - baking temperature - up to 1250oC,
    - furnace capacity - 15 000 t/y.
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