REFERENCES
Koksoprojekt has engineered design documentation construction or modernisation of most of coking plants in Poland, including over 50 coke oven batteries and 8 coke oven gas treatment plants with by-products recovery. Within the period 1990 - 2005, the following major plants have been numbered among our references:
COKE OVEN BATTERIES (with related objects)
- Coking Plant at Czestochowa Steelworks in Czestochowa; Battery No. 4, 57 coke ovens, stamp charging system, capacity 350 ths. tons/year (1991),
- Coking Plant at Sendzimir Steelworks in Krakow; WK1 Battery, 72 coke ovens, top charging system, capacity 650 ths. tons/year (1999),
- Coking Plant at Sendzimir Steelworks in Kraków; Overhaul of the Quenching Tower No 4 (2002),
- Schwelgern Coking Plant - Germany; Reparation, inspection and legalisation stands for coke oven battery facilities (2002),
- Zdzieszowice Coking Plant in Zdzieszowice; Battery No. 7, 76 coke ovens, top charging system, capacity 700 ths. tons/year (February 2003).
- Zdzieszowice Coking Plant in Zdzieszowice; Battery No. 8, 76 coke ovens, top charging system, capacity 700 thousand tons/year (December 2004).
FUEL STORAGE TANK FARMS
- CPN - Katowice District, Tank farm in Boronowo near Czestochowa; Air -tight sealing system for tanks and tank trucks gasoline loading arms, including gasoline vapours recovery system OPW - 1 (1995)
- total capacity of air-tight sealed tanks - 30 000 m3,
- gasoline vapours recovery system capacity - 450 m3/h, - Trzebinia Refinery S.A. in Trzebinia; Loading terminal - loading arms stands, air purification plant based on absorption process and gasoline vapours recovery system (2000)
- loading terminal capacity: 1 mln tons /year,
- gasoline vapours recovery system capacity: 800 m3/h.
NATURAL GAS SYSTEMS
- Polish Oil-Mining and Gas Engineering S.A. seated Warszawa, Silesian, Gasworks in Zabrze:
- Modernization and construction of low and high pressure gas distribution systems in towns of Tychy, Ruda Slaska, Pyskowice, Gliwice, Zawiercie and Knurow (1990 -1997),
- Modernization and construction of gas reducing-metering stations (of 1st and 2nd stage ) of capacity range 1 000 - 15 000 Nm3 h in Kleszczow, Ruda Slaska, Bytom (1992-2003).
COKE OVEN GAS TREATMENT AND BY-PRODUCTS RECOVERY PLANTS
1. COKE OVEN GAS DESULPHURIZATION PLANTS
- Coking Plant at Czestochowa Steelworks in Czestochowa; Catalytic - Soda Process, capacity of 50 000 Nm3/h, residual H2S content below 0.1g/Nm3 (1993),
- Zdzieszowice Coking Plant in Zdzieszowice; Ammonia Process, capacity of 2 x 60 000 Nm3/h, residual H2S content below 0,4g/Nm3 (1997),
- KK Zabrze, Radlin Coking Plant in Radlin; Ammonia Process, capacity of 30 000 Nm3/h, residual H2S content below 0.4 g/Nm3 (1999),
- ZK Walbrzych, Victoria Coking Plant in Walbrzych; Catalytic-Soda Process, capacity of 30 000 Nm3h, residual H2S content below 0.1 g/Nm3 (2000).
2. COKE OVEN GAS COOLING PLANTS
- KK Zabrze, Radlin Coking Plant in Radlin; 4 horizontal tube type coolers, cooling surface 2 200 m2/1 cooler. (1995),
- Coking Plant at Czestochowa Steelworks in Czestochowa; 2 horizontal tube type coolers, cooling surface 4 800 m2/1 cooler. (1995),
- Zdzieszowice Coking Plant in Zdzieszowice; 3 horizontal tube type coolers, cooling surface 1 900 m2/1 cooler (1995),
- Coking Plant at Sendzimir Steelworks in Krakow; 3 coolers, cooling surface 6 000 m2/1 cooler (1996),
- J. Šverma Coking Plant in Ostrava - Czech Republic; 2 horizontal tube type coolers, cooling surface 4 000 m2/1 cooler (1996),
- Coking Plant at Trinec Steelworks - Czech Republic; 2 horizontal tube type coolers, cooling surface 1 900 m2/1 cooler (1997),
- Coking plant at Steelworks in Bytom; 1 horizontal tube type cooler, cooling surface 3 000 m2 (2000).
- J. Šverma Coking Plant in Ostrava - Czech Republic; 1 horizontal tube type cooler, cooling surface 4 000 m2 (2002).
- OKD-OKK Svoboda Coking Plant - Czech Republic; Overhaul of the primary cooler (2002).
3. WATER CHILLING PLANTS
- Zdzieszowice Coking Plant in Zdzieszowice; Chilling plant of capacity of 2 x 2 100 kW (1995 ),
- Radlin Coking Plant in Radlin; Chilling plant of capacity of 3 x 2 100 kW (1999).
4. BENZOL ABSORPTION PLANTS
Equipped with benzol scrubbers with a single-stage spraying system and a new "plano-parallel" type of packing (of new generation)
- Coking Plant at Sendzimir Steelworks in Krakow; Plant of capacity of 70 000 Nm3/h, 2 scrubbers DN 3600, residual benzol content in coke oven gas below 3 g/Nm3 (1994),
- Coking Plant at Czestochowa Steelworks in Czestochowa; Plant of capacity of 60 000 Nm3/h, 1 scrubber DN 4000, residual benzol content in coke oven gas below 3 g/Nm3 (1995),
- Zdzieszowice Coking Plant in Zdzieszowice; Plant of capacity of 2 x 60 000 Nm3/h, 2 scrubbers DN 4000, residual benzol content in coke oven gas below 3 g/Nm3 (1995).
- U.S. STEEL Kosice, s.r.o., Coking Plant; completion on "turn-key" basis of a complex plant with capacity of 70 000 - 120 000 Nm3/h, 1 scrubber DN 4800, H=33 m, residual benzol content in coke oven gas below 3 g/Nm3 (2002). Dismantling of 6 benzol scrubbers and modernizing of gas pipelines at Benzol absorption plant ( 2003).
- Coking Plant at Tricec Steelworks - Czech Republic; Construction of the plant for benzol absorption from wash oil ( 2003),
- KK Zabrze S.A. - Radlin Coking Plant; Benzol absorption plant with capacity of 40 000 Nm3/h, 1 scrubber DN 2800. Turn-key project (2003).
- J. Šverna Coking Plant in Ostrava - Czech Republic; Construction of new benzol scrubber, turn-key project ( 2004),
- Przyjaźń Coking Plant in Dabrowa Gornicza; Modernization of benzol loading terminal, turn-key project ( 2004).
5. AIR-TIGHT SEALING SYSTEMS FOR UNITS AND EQUIPMENT OF BY-PRODUCTS PLANTS AT COKING PLANTS
Such systems designed to protect atmospheric air against pollution have been constructed at the following plants:
- Coking Plant at Nova Hut in Ostrava - Czech Republic (1994),
- J. Šverma Coking Plant in Ostrava - Czech Republic (1997),
- Zdzieszowice Coking Plant in Zdzieszowice (1997),
- Coking Plant at Czestochowa Steelworks in Czestochowa (1997),
- Przyjazn Coking Plant in Dabrowa Gornicza (1998),
- Coking Plant at Sendzimir Steelworks in Krakow (1998 r),
- KK Zabrze, Radlin Coking Plant in Radlin (1999),
- Coking Plant at Trinec Steelworks - Czech Republic (1999).
6. OTHER PLANTS
- BOZZETTO - POLSKA Ltd, in Zabrze; Construction of the plant for production of NSF plasticizer for concrete (2001),
- PETROCHEMIA-BLACHOWNIA S.A.; Crude benzol tank V= 1500 m3(2001).
DEDUSTING PLANTS
- Coking Plant at Czestochowa Steelworks in Czestochowa: Coke side dedusting system for Batteries No. 1,2 and 4, gas throughput 160 000 m3/h, (1990 -1992),
- Zdzieszowice Coking Plant in Zdzieszowice; Coke side dedusting system for Batteries No. 5 and 6, gas throughput 200 000 m3/h, (1990),
- J. Šverma Coking Plant in Ostrava - Czech Republic; Coal grinding plant dedusting system, gas throughput 80 000 m3/h (1996),
- Bolesław Mining-Metallurgical Works in Bukownio; Ash screening plant dedusting system, gas throughput 11 000 m3/h (1996),
- Coking Plant at Sendzimir Steelworks in Krakow; Coke side dedusting plant at Coke Oven Battery with chambers of 5,5 m height and Coke Dry Quenching Plant, gas throughput 260 000 m3/h (1998),
- Zdzieszowice Coking Plant in Zdzieszowice; Coke side dedusting system for Battery No. 8 (Design and commissioning in 2004).
All of plants mentioned above guarantee that dust content in outlet gases does not exceed the admissible limits
CIVIL ENGINEERING
- GZG Czestochowa; Area management and Gas Distribution Station in Czestochowa (1994 ),
- Bottrop - Germany; Halls for MOVIE WORLD - WARNER BROTHERS (1994),
- GZG Zabrze; Workshop - welfare multifunctional building (1994),
- Zabrze, School sports hall (1994 ),
- KK Zabrze, Radlin Coking plant in Radlin; Multifunctional building (1995),
- GZG Zabrze; Gas Distribution Station in Bytom (1996),
- GZG Zabrze; Office building in Zabrze (1997),
- Zabrze, Internal Revenue Office - office building (1997),
- Radomsko, Welfare buildings - production workshop (1998),
- Area of Special Economic Zone of Lodz, ORSA Group Companies, Production Workshops Complex (2000),
- BOZETTO - Polska Company; Production Workshops Complex (2001).
ELECTRODE INDUSTRY
- SGL - CARBON - Nowy Sacz;
Acheson type furnace (1990)
- with cooled walls and bottom,
- max temperature - up to 3000oC,
- charge capacity - up to 200 Mg,
- heating capacity - 12,5 MW, - SGL - CARBON - Nowy Sacz;
Plant for tar removal from waste gas (1990),
- initial concentration - 0,17 g/m3,
- outlet concentration - tar - max. 4mg/m3,
- BAP - 0,01mg/m3. - ZEW S. A. - Raciborz;
Acheson type furnace (1994)
Technical characteristics - the same as for the furnace for SGL CARBON. - ZEW S. A. - Raciborz;
Castner type furnace (1996)
- max. temp. - up to 3000 oC,
- semi-product max diameter - 640 mm,
- max current intensity in a column - 120 kA. - Novocherkassk Electrode Plant - Russia
Furnace for primary baking of graphite electrodes and anodes (2003)
- number of chambers - 30,
- number of fires - 2,
- baking temperature - 1250 oC,
- capacity - 20 000 t/y. - Cheliabinsk Electrode Plant - Russia
Furnace for primary baking of green semi-products (under construction)
- number of chambers - 20,
- number of fires - 1,
- baking temperature - up to 1300oC,
- capacity - 15 000 t/y. - Novosibirsk Electrode Plant - Russia
Furnace for primary baking of green semi-products ( under construction)
- number of chambers - 32,
- number of fires - 2,
- baking temperature - up to 1250oC,
- furnace capacity - 15 000 t/y.

